Quote:
Originally Posted by HM1100SX
The Zard's do look pretty sweet and I like the idea of removing the "flapper" - does the kit include the hardware/software necessary to remove the mechanism that opens/closes the flap and any error codes?
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No, there is nothing in the Zard kit to address the issue of error codes resulting
from removal of the flapper valve. During the installation of a Zard exh. system,
I did the mod w/two threaded bolts coming out of the stepper motor pulley at
180 degrees from each other (which has been documented in other threads)
to prevent over travel of the exh. valve stepper motor, and the errors went away.
You can use the hidden service function to read the initial position of the
stepper motor before removing the pulley for mods and replace it exactly where
it was. Some guys replace the pulley with a piece of aluminum sheet stock
about 0.5 inch wide by 2.5 inches long, drilled in the center, that limits the
servo motor rotation. I believe Leo Vince was actually shipping these bar-type
travel limiters with their full systems?
The common solution to exhaust valve errors is to swap in a DP race ECU!
There is also the possibility of an electronic servo emulator which is said to be
only a few weeks from release from MotoCreations.
BTW, the Hyper rides fine with an exhaust valve error code, but the resulting
check engine light is annoying.