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Nov 20th, 2008, 6:00 am
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#1 (permalink)
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Senior Member
Join Date: May 2008
Location: i see twisty roads..., and I like it, I Like it a lot!
Posts: 325
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A Big "don't"
Last weekend I decided to install an adjustable rear suspension rod on my standard hyper. I dropped the front header, pulled the cat, disconnected it from the mid pipe and popped the plugs on both sides of the swingarm for the shock/rod pivot bolt. This is the necessary process to gain access to the right side hole.
The left side has a 20mm deep interference fit for the 8mm allen socket needed for the bolt head residing on that side. It then opens up and your socket on your extension has to span the chasm until it reached the bolt a further 4 inches in. BTW, the manual shows the threaded busing/nut installs from this side but that is not true and would be a very bad idea based on what followed.
It's pretty difficult during this operation (on this bike) to reach and operate two ratchets with anything approaching a normal wingspan...but I managed. I was surprised to find the nut coming off on the opposite side from what the manual shows. That seems like a much better idea. I could see the nut potentially falling into the swingarm never to be seen again if it were installed on the left side. Once I had it in my hand, I grabbed my drift and proceeded to tap the bolt past the rod and the shock eye.
Thats when I heard my ratchet hit the garage floor on the right side of the bike. The socket was missing from the end of the extension and a hopeful search of the garage proved fruitless. A peek in the swingarm revealed the bolt head slightly off center and up against the socket recess. Guess where the socket has to be? Guess where it's going to stay forever? Why? because this socket access port is the largest hole in the swingarm and there is no way to grab the thing and extract it. Not a flexible pickup tool and not a magnet.
So, if your going about this anytime in the future, either have a helper hold the tool on the other side of the bike, remove the ratchet/socket before tapping out the bolt or purchase a very long 8mm allen for the right side r&r. I have one of those...NOW!
Okay, now you can laugh.
__________________
Fresh Air, Frenetic Road, Agile Bike .....
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Nov 20th, 2008, 6:10 am
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#2 (permalink)
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Senior Member
Join Date: Sep 2008
Location: Newmarket, , UK
Posts: 284
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you could turn the bike upside down and shake it till it falls out again  I'm very helpful I am.
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Nov 20th, 2008, 7:13 am
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#3 (permalink)
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Senior Member
Join Date: Oct 2007
Location: orlando, fl, usa
Posts: 671
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well I don't feel so bad now. there's been a socket inside my swing arm for about 8 months.
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Nov 20th, 2008, 7:22 am
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#4 (permalink)
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Senior Member
Join Date: Jun 2008
Location: Northern, NJ, USA
Posts: 1,379
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Why won't a magnet work?
Snap-On (et.al.) make very powerful small headed magnets.
__________________
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if you need to know... ask...
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Nov 20th, 2008, 8:34 am
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#5 (permalink)
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Senior Member
Join Date: Oct 2007
Location: orlando, fl, usa
Posts: 671
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sockets are cheaper  actually I tried pretty hard to get it out, you have to make a 90 degree turn with whatever you are fishing around with. Tried everything I had and then I actually forgot about it till you bastards brought it up again.
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Nov 20th, 2008, 8:43 am
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#6 (permalink)
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Senior Member
Join Date: Nov 2006
Location: Los Angeles, CA, USA
Posts: 1,396
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Great, you gave it away. Now how am I supposed to drive my drugs over the boarder
__________________
"I love the sound of a dry clutch in the morning"
10 F1098S Streetfighter
08 Hypermotard 1100S
08 Multistrada 1100S
07 SM610
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Nov 20th, 2008, 8:59 am
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#7 (permalink)
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Banned
Join Date: Jul 2008
Location: Canton, GA, United States
Posts: 1,152
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Just yank the swingarm off and dump the socket out.
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Nov 20th, 2008, 9:06 am
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#8 (permalink)
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Senior Member
Join Date: Sep 2008
Location: Newmarket, , UK
Posts: 284
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A magnet, a bit of string and a stick. Go fishing for it.
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Nov 20th, 2008, 10:22 am
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#9 (permalink)
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Member
Join Date: Dec 2007
Location: Jacksonville, Fl, USA
Posts: 75
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You forgot the most crucial tool for this type of fishing operation, the beer.
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Nov 20th, 2008, 10:34 am
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#10 (permalink)
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Junior Member
Join Date: Aug 2006
Location: Tucson, AZ, USA
Posts: 0
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LOL! Been there, done that. You're not alone!
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