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Mar 14th, 2007, 7:24 pm
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#1 (permalink)
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Senior Member
Join Date: Jun 2005
Location: Vegas baby, Vegas!, Confusion, USA
Posts: 473
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Spark plug socket doesn't fit
Ok, here's a strange one for y'all...
I changed out the stock plugs for the NGK CR9E-IX and the threaded portion was about 1/4" shorter than the stock ones. Because of the taper at the bottom of the plug hole my socket will not tighten the plug sufficiently. I was able to use a rubber tube to get it mildly tight but seeing as this probably shouldn't be left to chance I figured I'd better ask.
I've looked at Auto-Zone, Checker, Wal-Mart, and Home Depot for a thinner 5/8" socket but to no avail.
I know this is a reasonably popular plug so how did you overcome this obstacle?
Thanks a bunch!
Steve
__________________
'02/'05 Ducati 998/999R combination
Lots-o-CF & Billet lovin with BST's
More custom parts than I can count
2008 Ducati Concorso Troy Bayless award
"Best Superbike"
Now racing WERA... an addiction worse than crack
The money pit continues...
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Mar 14th, 2007, 7:32 pm
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#2 (permalink)
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Senior Member
Join Date: Apr 2005
Location: Morgan Hill, CA, USA
Posts: 232
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Quote:
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Originally Posted by srg5150
Ok, here's a strange one for y'all...
I changed out the stock plugs for the NGK CR9E-IX and the threaded portion was about 1/4" shorter than the stock ones. Because of the taper at the bottom of the plug hole my socket will not tighten the plug sufficiently. I was able to use a rubber tube to get it mildly tight but seeing as this probably shouldn't be left to chance I figured I'd better ask.
I've looked at Auto-Zone, Checker, Wal-Mart, and Home Depot for a thinner 5/8" socket but to no avail.
I know this is a reasonably popular plug so how did you overcome this obstacle?
Thanks a bunch!
Steve
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If you have the tool kit that came with your bike it should have the plug socket in there. BTW the tool kit socket may not fit that well either and you may need to grind the outside of the socket down a little using a grinding wheel. I did.
__________________
2000 Monster 900 Sie
2006 Honda RS125
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Mar 14th, 2007, 7:46 pm
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#3 (permalink)
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Senior Member
Join Date: Jul 2004
Location: Virginia Beach, Va, USA
Posts: 1,446
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Quote:
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Originally Posted by stover
If you have the tool kit that came with your bike it should have the plug socket in there. BTW the tool kit socket may not fit that well either and you may need to grind the outside of the socket down a little using a grinding wheel. I did. 
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I had to do the same thing.
__________________
"My father would want me to be firm in the right, as he always was. The author of all things watches over me......and I have a good horse." Mattie Ross (True Grit)
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'11 Harley-Davidson Super Glide Custom.
’03 749 Biposto “Rosa”.
'93 Katana 600 "Rat Kat"(SOLD)
'09 Honda Rebel 250
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Mar 14th, 2007, 8:37 pm
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#4 (permalink)
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Member
Join Date: Jul 2006
Location: Madison, Indiana, usa
Posts: 70
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Take one to a machine shop, I had to turn .030" off of mine.
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Mar 14th, 2007, 8:41 pm
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#5 (permalink)
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Senior Member
Join Date: Jun 2005
Location: Vegas baby, Vegas!, Confusion, USA
Posts: 473
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Great... more grinding. I'm gonna buy stock in Dremel.
Any non grinding solutions?
Thanks guys.
__________________
'02/'05 Ducati 998/999R combination
Lots-o-CF & Billet lovin with BST's
More custom parts than I can count
2008 Ducati Concorso Troy Bayless award
"Best Superbike"
Now racing WERA... an addiction worse than crack
The money pit continues...
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Mar 14th, 2007, 10:55 pm
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#6 (permalink)
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Prolific Poster Award
Join Date: Jan 2005
Location: Liberty Hill (Lebanon), CT, USA
Posts: 5,919
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Quote:
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Originally Posted by stover
BTW the tool kit socket may not fit that well either and you may need to grind the outside of the socket down a little using a grinding wheel. I did. 
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Me too. '02 998.
__________________
bruce19
'05 SS1000DS
'03 Audi A4 Avant
'05 MASI Gran Criterium S
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Mar 15th, 2007, 12:04 am
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#7 (permalink)
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Senior Member
Join Date: Jun 2005
Location: Vegas baby, Vegas!, Confusion, USA
Posts: 473
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Its strange - from posting here and over on Speedzilla it makes me wonder if this is the correct plug. I mean why would NGK make the threaded portion that much shorter than stock? It seems like several folks have made it work but really...is it the RIGHT way???
__________________
'02/'05 Ducati 998/999R combination
Lots-o-CF & Billet lovin with BST's
More custom parts than I can count
2008 Ducati Concorso Troy Bayless award
"Best Superbike"
Now racing WERA... an addiction worse than crack
The money pit continues...
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Mar 15th, 2007, 6:58 am
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#8 (permalink)
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Senior Member
Join Date: Jan 2007
Location: Los Angeles, California, USA
Posts: 376
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Take it round to the nearest machine tool shop, and ask them to turn 1/8" or 2.3mm off the OD (outer Diameter) - you'll then have a solid socket for life.
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Mar 15th, 2007, 5:54 pm
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#9 (permalink)
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Senior Member
Join Date: Jan 2007
Location: Shelbyville, In, USA
Posts: 309
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I run DPR9EIX-9 in my 748 and it fits perfect. You have to use an 18mm socket. All of the cross reference stuff that I have read say to use that plug in the superbikes. I have a huge cross reference list that covers just about every plug made if anyone is interested. It is an excel file so it won't let me post it here.
__________________
2000 748
2005 KTM 450SX
1997 KTM 360SX
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Mar 15th, 2007, 6:37 pm
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#10 (permalink)
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Member
Join Date: Jul 2006
Location: Madison, Indiana, usa
Posts: 70
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Quote:
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Originally Posted by Neil996R
Take it round to the nearest machine tool shop, and ask them to turn 1/8" or 2.3mm off the OD (outer Diameter) - you'll then have a solid socket for life.
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If I would have turned that much off of my socket, there would have been nothing left. Most sockets should only take around .030" machined off to fit.
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