This is something I have never done on a modern bike so I decided it was time to try it. I read the threads on the forum for advice so armed with that knowledge I started the project.
Ordered the chain and sprocket combo from Sprocketcenter.com along with a rivet masher (214.00 + 44.00). I ordered the chain breaker from Bikebandit (45.00). I went with the 14 tooth and 43 tooth combo thinking that was what I had on the bike. Also bought a pipe to use as a cheater on my 1/2 breaker bar.
Time to go to work.
First lets get that pesky front sprocket off. Good luck with that.
With my wife standing on the rear brake I still couldn't get the nut to break loose. Okay, time to take the advice on the forum and buy an impact wrench. Harbor Freight and 50.00 later I have an electric wrench capable of 210 pounds of torque. The nut came off so easy I though maybe it twisted off.
Used my dremel drill to grind off the top of the rivets on the master link. Then applied the chain breaker. Promptly broke the chain breaker. WTF
So I just used the dremel to cut the chain in half. I think that was faster than grinding + chain breaker.
Rear wheel off to remove the sprocket. Uh oh.
It was a 42 tooth sprocket. Now my gearing will be lower than before. I hope it is not a problem, if so, I know how to change it now.
Put it all back together and used the rivet smasher from sprocketcenter. It has a trench along the inside for the rivet heads. So I tightened it down until
it was flush with the base. Wasn't hard to do so I'm a little concerned if it did the job correctly. This is what it looks like.
If it doesn't look right to you, please let me know.
If everything works then I feel confident that I can do this again.
Must haves on this job. Impact wrench, and dremel drill, rivet smasher.